AGVHub
Is an AGV System Right for You?
Checklist and decision guide: When investing in Automated Guided Vehicles pays off and what prerequisites should be met.
The Honest Answer
AGVs aren't the right solution for every operation. Before you invest, you should check whether your situation matches typical success scenarios.
Typical Success Factors
AGV pays off especially with:
High Transport Frequency
Many trips per day on similar routes. The more repetitive, the better.
Multi-Shift Operation
2 or 3-shift operation maximizes utilization and shortens payback.
Labor Shortage
Difficulty finding forklift drivers? AGVs are a long-term solution.
Standardized Load Carriers
Uniform pallets, containers, or racks simplify automation.
AGV is harder to implement with:
High Variance
Constantly changing load carriers, destinations, and processes complicate automation.
Chaotic Environment
Unstructured storage areas with obstacles in the travel path.
Low Transport Volume
With few trips per day, the investment rarely pays off.
Extremely Tight Spaces
Very narrow aisles or cramped areas can slow down AGVs.
Quick Check: Does AGV Fit Your Needs?
Answer these questions:
| Question | Yes | No |
|---|---|---|
| More than 50 transports per day? | ✓ | ✗ |
| Fixed routes between defined points? | ✓ | ✗ |
| Standardized load carriers? | ✓ | ✗ |
| At least 2-shift operation? | ✓ | ✗ |
| Stable floor conditions? | ✓ | ✗ |
| Budget for 12-24 month project? | ✓ | ✗ |
Evaluation:
- 5-6x Yes: Good prerequisites for AGV
- 3-4x Yes: Detailed analysis recommended
- 0-2x Yes: AGV probably not sensible currently
Industries with High AGV Suitability
- Automotive – Takt-time-driven assembly supply
- Beverage & Food – High volumes, standard pallets
- Pharma & Medical – Documentation requirements, cleanroom
- E-Commerce / Fulfillment – High frequency, scalability
- Heavy Industry – Ergonomics, safety
Consider Alternatives
Before investing in AGVs, also evaluate:
- Conveyors – For very high, constant throughput
- Manual optimization – Better route planning, aids
- Hybrid solutions – Partial automation of critical routes
Conclusion
An AGV system pays off with repetitive transports, high frequency, and stable processes. Question your requirements honestly – careful analysis saves expensive mistakes later.