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What Goes into an AGV Specification?

Animation: A measurable specification covers material flow, orders, storage bins, vehicles, mixed traffic and volumes. That makes quotes comparable.

What is a Specification Document?

The specification document describes WHAT you expect from an AGV system. It's your requirements specification and basis for:

  • Requests for quotation from vendors
  • Comparability of offers
  • Contract foundation
  • Acceptance criteria
Specification vs. Design: You (the buyer) write the specification. The vendor responds with a detailed design document describing HOW they will implement your requirements.

Structure of an AGV Specification

1. Project Overview

Contents

  • Company description
  • Project goals and motivation
  • Project scope
  • Timeline
  • Budget range (optional)
  • Contact persons

2. Current Situation

Contents

  • Current material flow processes
  • Existing layout (drawing/CAD)
  • Existing infrastructure
  • Current transport equipment
  • Known problems and bottlenecks

3. Transport Requirements

This is the core of the specification:

Data Point Description Example
Sources and destinations Start and end points Receiving → Storage, Storage → Assembly
Storage types Where are goods stored? Block storage, racks, conveyor handover
Transport volumes Quantity per time unit 80 pallets/shift, peaks up to 15/h
Load carriers What is transported? Euro pallet, wire basket, special container
Weights Min/Max/Average 200-800 kg, avg. 500 kg
Operating hours When is transport needed? 3-shift, 24/7
Cycle times Maximum allowed transport time Max. 10 minutes from A to B

4. Technical Requirements

Vehicle

  • Vehicle type (underride, forklift, etc.)
  • One type or a mixed fleet (VDA 5050)
  • Load handling device
  • Lift height (if relevant)
  • Dimensions (max. width/length)
  • Speed
  • Drive type

Navigation

  • Preferred navigation technology
  • Position accuracy requirements
  • Travel paths (widths, turning radii)
  • Special requirements

Safety

Energy

  • Charging concept (opportunity, swap battery)
  • Available charging windows
  • Power supply

5. Fleet Control & Integration

Contents

  • Fleet management requirements
  • Interfaces (WMS, ERP, PLC)
  • Order sources (ERP/WMS, PLC, buttons)
  • Who manages storage bins, including block storage? (SAP integration)
  • Order transfer (automatic/manual)
  • Visualization and reporting
  • User rights and access

6. Environmental Conditions

Contents

  • Facility layout (CAD drawing)
  • Floor condition
  • Temperature and humidity
  • WiFi infrastructure
  • Lighting
  • Special areas (EX zones, cleanroom)

7. Project Requirements

Contents

  • Schedule and milestones
  • Acceptance criteria
  • Training requirements
  • Documentation
  • Service and maintenance
  • Warranty terms

8. Commercial Requirements

Contents

  • Quote format and deadline
  • Evaluation criteria
  • Contract terms
  • Payment terms

Tips for a Good Specification

Best Practices

  • Formulate measurable requirements (not "fast", but "max. 2 m/s")
  • Distinguish must-have and nice-to-have requirements
  • Include layout drawings (DWG/PDF)
  • Base volume estimates on actual data
  • Involve all stakeholders

Common Mistakes

  • Requirements too vague ("state of the art")
  • Unnecessary restrictions
  • Missing volume data
  • Unrealistic timelines
  • Forgotten interfaces

Conclusion

A good specification is the foundation for a successful AGV project. Invest time in precise requirements definition – it pays off throughout the entire project.

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